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Why Process Tobacco?

After being harvested and cured, tobacco will not be totally stabilized and cannot be kept long. It should subsequent be fermented. Fermentation is a posh process, but to make a long story quick, one can say that it is a transformation of the chemical elements by oxydation.

Fermentation and Getting older

Fermentation is a natural transformation of the chemical parts that stabilizes the uncooked material. The process is slightly deep and quite fast. When well fermented, a tobacco can be stored for years without damage.

Getting older is a gradual natural evolution , during which time the tobacco goes to improve its traits and to lose its "green" taste. Once blended in a cigar, the tobacco deserves a new period of growing older with a purpose to attain a great balance between the mix components.

Why Ferment Tobacco?

Beyond stabilization and storage functionality, fermentation makes the tobacco lose its raw and green taste that nobody would really like.

Who can ferment tobacco ?

It is simple to develop just a few tobacco vegetation in your backyard in case you like gardening. However if you want to process it for smoking, you'll should ferment it. If not, you'll have some hassle with the taste. To ferment your tobacco correctly, you need both large portions (hundreds of kilos) to build a bulk quantity for pure processing, or costly tools for synthetic fermentation. Our recommandation is to develop petunias (ornamental tobacco crops, with quite a lot of colourful blossoms) and to purchase Wholesale Cigars to take pleasure in your smoke!

Learn how to Ferment Tobacco?

To process a pure fermentation, tobacco is piled up. The burden and the natural moisture content material permit the fermentation to begin in the course of the pile. The temperature goes up. When the targeted temperature is reached, the pile is damaged and rebuilt, the outside tobacco getting inside and vice versa. And that as many times as is important, until the entire pile is properly fermented. Some heavy tobaccos can want up to six turnings. It takes months to ferment them correctly.

Fermentation and Rotting

Don't be afraid when reading that tobacco is fermented! Tobacco just isn't going to be rotten! Just stabilized and smokeable without giving you nausea. Fermentation considerably improves the unique taste.

Fermentation and Quality

Each tobacco has its personal fermentation procedure. The primary factors that define the process are the texture of the material, and the utilization of the tobacco afterwards. Light wrappers and full bodied fillers usually are not fermented the identical way.

Fermentation and Temperature

Humid tobacco leaves put in a pile are going to start fermenting, giving out heat. The management of the temperature inside the pile is a key factor of success. If the temperature goes too high, the tobacco will be cooked and deteriorate. Every type has its own optimum temperature. When it is reached, the pile needs to be opened to cease the heating process and a new pile is built with cooled down tobacco. The outside tobaccos go inside and vice-versa. For example, a dark air cured tobacco accepts a temperature up to about 130ºF. And catastrophe can begin at 140ºF.

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